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Reclaimed Rubber production line.

The process scheme used in the project integrates five units and connected via PLC control modules. Five units include Crushing, Devulcanization, Refining/Forming, Testing and Environmental Protection.

The sub-units are controlled by PLC modules, so that full automation and remote control are achieved. Material transportation, hardware status, energy consumption and process parameters are all monitored and can be modified via a multi-language、user-friendly touch screen computer in each system. OULI’s system has been used by a number of European customers to manufacture reclaimed rubbers, feedback are very positive.

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    1. Crushing unit
    2. Devulcanization unit
    3. Refining/Forming unit
    Place the reclaimed and devulcanized material for a shorter time to complete internal stress creep process. Then send the material into automatic refining/forming unit. After multi-stage shear extrusion, mechanical and chemical action, make sure the material has a particle size less than 100μm. After filtering and refining, put rubber material through an automatic winding and forming device to form dense plate-shaped material with 
    smooth surface. Packed outputs are inspected for quality before warehousing.

    A: Refiner roller uses centrifugal casting roller with drilling holes on all sides. The roller has high hardness, good wear resistance, advanced cooling mode and high 
    productivity ratio.
    B: Forming process uses proprietary patented technology – complete automatic mixing equipment, which are featured with energy-saving, labor-saving and high efficiency

    4. Environmental Protection unit
    5. Testing unit

    The Reclaimed Rubber production line directly meets all your rubber production needs through a complete set of production equipment.
    The Reclaimed Rubber production line is meticulously engineered to streamline the rubber production process, from raw material processing to the final product manufacturing. It is equipped with cutting-edge machinery and innovative solutions to ensure optimal productivity and exceptional product quality. The integration of advanced technologies and automation systems enables seamless operation and precise control over every stage of production.
    At the heart of this production line lies the rubber refining machine. Its efficiency and productivity surpasses that of the conventional rubber mixing mill, offering a more refined and uniform end product. This machine employs advanced refining techniques to enhance the physical and mechanical properties of the rubber, resulting in superior quality and performance.

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